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25 Jun 2024 - 03:05 pm

Balancing Equipment at the Cost of a Vibration Meter: Myth or Reality?
How much does a portable vibration analyzer cost?
Balancing equipment plays a crucial role in vibration analysis and technological processes. They measure parameters and reduce the imbalance of rotating mechanisms, thus improving product quality and economic efficiency. However, their cost (2500 - 25000 euros) often makes them unaffordable for small and medium-sized enterprises.

What Influences the Cost:

- Small Demand: Balancing equipment is produced in restricted series.
- Price of Vibration Sensors: They comprise at least two costly sensors.
- Software Development: Developing specialized software incurs substantial costs.

"Balanset-1A": A New Generation Balancing Device

To address the high cost issue, the "Balanset-1A" was developed. Development Principles:

- Application of serially produced components.
- Application of more cost-effective vibration sensors.
- Maximizing the use of proven control algorithms.

"Balanset-1A" Components:

- Microprocessor measuring unit with USB port.
- Portable computer with specialized software installed.
- A pair of low-cost capacitive accelerometers.
- Phase angle measured by laser sensor.

This structure significantly reduced development and production costs. Application of serial components and affordable sensors, along with proven algorithms, set the cost of the "Balanset" set (without computer) to no more than 2000 euros (1500 euros for Balanset-oem).

Conclusion

"Balanset" is a balancing instrument whose cost is comparable to regular vibration meters, making it accessible to many enterprises.

Original article about Vibration Diagnostics

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